CRITICAL ASPECTS IN AESTHETIC DESIGN


The processes of aesthetic design differ from company to company. Depending on the styling job, the given financial situation and time, the equipment with tools and systems, the number, experience, and last but not least the preferences of involved specialists, there can be more or less complex process chains with supporting tools from pencil to a virtual reality high-performance workstation. Nevertheless, a certain generalized global workflow can be drawn, in which most of the individual steps and tools can be integrated. On the basis of package data, sketches are prepared, either on paper or with the help of drawing programs. After this phase of searching for ideas, stylists proceed to the modeling of 3D models which are then supposed to actualize the ideas of the drawings in concrete terms. This can be done either on a physical model, in CAS or also by using both methods. There is still a large free space for the shape definition, a free space only limited by package data and the results of the calculation departments (e.g. using FEM). The transition to the detailing of the CAS surfaces is more or less in-distinct or can be omitted entirely. This phase is characterized by an interplay of working in CAS and on the physical model (which is to be increasingly replaced by digital techniques). It starts with the creation of surfaces on the basis of the physical model or rough CAS data and then enters an optimization loop of CAS modeling, visualizing, milling, manual modeling and surface reconstruction.

If the stylists are content with their model (usually the physical one), it will not be altered anymore after the styling freeze and is then passed on to the CAD designers. It is their job to create high-quality CAD surfaces for the following development and production processes. In this phase the need for an optimization loop may arise just as it might during the CAS detailing.

No company with a styling department will completely implement the entire workflow presented here. There are practically three principle alternatives of implementation:

• Manual shape definition and optimization

• CAS/CAD with surface reconstruction

• CAS/CAD with a virtual model without surface reconstruction